Motor Encoder Resolver Start Point Test and Synchronization System
Description
Synchronzing reference point(0 point) of magnetic encoders/resolvers with start point(0 point) of motor shaft is quite essential to motor’s vector control/FOC(Field-Oriented Control).Motor FOC is based on precise position information provided by magnet encoder/resolver.If encoder’s reference point is not synchronized with motor shaft’s start point precisely,motor’s reactive energy will increase which will cause motor heat up instantly.With instant and redundant heat in motor which is unable to be dissipated immediately,the energy efficiency of motor decreases and heat accumulates which may cause malfunctions of motor and even safety accidents.Calibrating encoder’s reference point to motor shaft’s start point is vital to position control that will directly affect the vibration amplitude of the motor,the smoothness of power output and thus affect the comfort,efficiency and safety of mechanical equipment on which a motor is mounted.
Features
- High efficient calibration,labour& time cost saving.
- Dynamic sampling motor shaft’s start point
- Dynamic sampling resolver’s reference point(0 point)
- High accuracy,find and confirm 0 point in dynamic process while motor working.
- Working condition guaranteed,test motor performance automatically after calibration
- Easy operation and high working efficiency,sampling 0 point automatically without motor drive system
- Intelligent adaptive to PC software of all motors
- Wide compatibility,work with different series of motors that install same encoders
- Automatically test and measure motor’s multi performance options
- Automatically record motor power consumption
- Automatically measure motor rotary speed
- Automatically measure motor three-phase potential
- Fast and accurate fully automated testing
- Automatically determine whether the motor is qualified by software
- Automatically store test and measure data in project database
Potential Application
- Synchronize PMSM shaft start point with magnetic encoder reference point automatically
- Synchronize PMSM shaft start point with resolver reference point automatically
- Find and confirm reluctance resolver’s reference point automatically
| Parameters | ||||
|---|---|---|---|---|
| Models | YL-TCS-60-ME | YL-TCS-72-ME | YL-TCS-96-ME | YL-TCS-120-ME |
| Motor Voltage | DC 60V | DC72V | DC 96V | DC120V |
| Motor Power max. | 6KW | 12KW | 15KW | 20KW |
| Encoder Type | A B I 4096 square wave | |||
| Encoder accuracy detection | Yes | |||
| System temperature detection | Yes | |||
| Synchronizatio of 0 points in precision | 0.01⁰~0.3⁰ | |||
| Synchronizatio of 0 points time | ≦60s | |||
| Motor potential fault detection | Yes | |||
| System software | 1 set | |||
| Operating system | Win10 Single monitor | |||
| Box size (L*W*H mm) | 1600x600x600 | |||
| Motor control | 1 set(customization) | |||
| Parameters | ||||
| Models | YL-TCS-144-ME | YL-TCS-160-ME | YL-TCS-270-ME | YL-TCS-540-ME |
| Motor Voltage | DC144V | DC160 V | DC270V | DC540 V |
| Motor Power max. | 35KW | 45KW | 65KW | 100KW |
| Encoder Type | A B I 4096 square wave | |||
| Encoder accuracy detection | Yes | |||
| System temperature detection | Yes | |||
| Synchronizatio of 0 points in precision | 0.01⁰~0.3⁰ | |||
| Synchronizatio of 0 points time | ≦60s | |||
| Motor potential fault detection | Yes | |||
| System software | 1 set | |||
| Operating system | Win10 Single monitor | |||
| Box size (L*W*H mm) | 1600x600x600 | |||
| Motor control | 1 set(customization) | |||
| Parameters | ||||
| Models | YL-TCS-60-XB | YL-TCS-72-XB | YL-TCS-96-XB | YL-TCS-120-XB |
| Motor Voltage | DC 60V | DC72V | DC 96V | DC120V |
| Motor Power max. | 6KW | 12KW | 15KW | 20KW |
| Encoder Type | Resolver Sine Cosine wave output | |||
| Encoder accuracy detection | Yes | |||
| System temperature detection | Yes | |||
| Synchronizatio of 0 points in precision | 0.01⁰~0.3⁰ | |||
| Synchronizatio of 0 points time | ≦60s | |||
| Motor potential fault detection | Yes | |||
| System software | 1 set | |||
| Operating system | Win10 Single monitor | |||
| Box size (L*W*H mm) | 1600x600x600 | |||
| Motor control | 1 set(customization) | |||
| Parameters | ||||
| Models | YL-TCS-144-XB | YL-TCS-160-XB | YL-TCS-270-XB | YL-TCS-540-XB |
| Motor Voltage | DC144V | DC160 V | DC270V | DC540 V |
| Motor Power max. | 35KW | 45KW | 65KW | 100KW |
| Encoder Type | Resolver Sine Cosine wave output | |||
| Encoder accuracy detection | Yes | |||
| System temperature detection | Yes | |||
| Synchronizatio of 0 points in precision | 0.01⁰~0.3⁰ | |||
| Synchronizatio of 0 points time | ≦60s | |||
| Motor potential fault detection | Yes | |||
| System software | 1 set | |||
| Operating system | Win10 Single monitor | |||
| Box size (L*W*H mm) | 1600x600x600 | |||
| Motor control | 1 set(customization) | |||