Motor Encoder Resolver Start Point Test and Synchronization System

Description

Synchronzing reference point(0 point) of magnetic encoders/resolvers with start point(0 point) of motor shaft is quite essential to motor’s vector control/FOC(Field-Oriented Control).Motor FOC is based on precise position information provided by magnet encoder/resolver.If encoder’s reference point is not synchronized with motor shaft’s start point precisely,motor’s reactive energy will increase which will cause motor heat up instantly.With instant and redundant heat in motor which is unable to be dissipated immediately,the energy efficiency of motor decreases and heat accumulates which may cause malfunctions of motor and even safety accidents.Calibrating encoder’s reference point to motor shaft’s start point is vital to position control that will directly affect the vibration amplitude of the motor,the smoothness of power output and thus affect the comfort,efficiency and safety of mechanical equipment on which a motor is mounted.

Features

  • High efficient calibration,labour& time cost saving.
  • Dynamic sampling motor shaft’s start point
  • Dynamic sampling resolver’s reference point(0 point)
  • High accuracy,find and confirm 0 point in dynamic process while motor working.
  • Working condition guaranteed,test motor performance automatically after calibration
  • Easy operation and high working efficiency,sampling 0 point automatically without motor drive system
  • Intelligent adaptive to PC software of all motors
  • Wide compatibility,work with different series of motors that install same encoders
  • Automatically test and measure motor’s multi performance options
  • Automatically record motor power consumption
  • Automatically measure motor rotary speed
  • Automatically measure motor three-phase potential
  • Fast and accurate fully automated testing
  • Automatically determine whether the motor is qualified by software
  • Automatically store test and measure data in project database

Potential Application

  • Synchronize PMSM shaft start point with magnetic encoder reference point automatically
  • Synchronize PMSM shaft start point with resolver reference point automatically
  • Find and confirm reluctance resolver’s reference point automatically
Parameters
ModelsYL-TCS-60-MEYL-TCS-72-MEYL-TCS-96-MEYL-TCS-120-ME
Motor VoltageDC 60VDC72VDC 96VDC120V
Motor Power max.6KW12KW15KW20KW
Encoder TypeA B I 4096 square wave
Encoder accuracy detectionYes
System temperature detectionYes
Synchronizatio of 0 points in precision0.01⁰~0.3⁰
Synchronizatio of 0 points time≦60s
Motor potential fault detectionYes
System software1 set
Operating systemWin10 Single monitor
Box size (L*W*H mm)1600x600x600
Motor control1 set(customization)
Parameters
ModelsYL-TCS-144-MEYL-TCS-160-MEYL-TCS-270-MEYL-TCS-540-ME
Motor VoltageDC144VDC160 VDC270VDC540 V
Motor Power max.35KW45KW65KW100KW
Encoder TypeA B I 4096 square wave
Encoder accuracy detectionYes
System temperature detectionYes
Synchronizatio of 0 points in precision0.01⁰~0.3⁰
Synchronizatio of 0 points time≦60s
Motor potential fault detectionYes
System software1 set
Operating systemWin10 Single monitor
Box size (L*W*H mm)1600x600x600
Motor control1 set(customization)
Parameters
ModelsYL-TCS-60-XBYL-TCS-72-XBYL-TCS-96-XBYL-TCS-120-XB
Motor VoltageDC 60VDC72VDC 96VDC120V
Motor Power max.6KW12KW15KW20KW
Encoder TypeResolver Sine Cosine wave output
Encoder accuracy detectionYes
System temperature detectionYes
Synchronizatio of 0 points in precision0.01⁰~0.3⁰
Synchronizatio of 0 points time≦60s
Motor potential fault detectionYes
System software1 set
Operating systemWin10 Single monitor
Box size (L*W*H mm)1600x600x600
Motor control1 set(customization)
Parameters
ModelsYL-TCS-144-XBYL-TCS-160-XBYL-TCS-270-XBYL-TCS-540-XB
Motor VoltageDC144VDC160 VDC270VDC540 V
Motor Power max.35KW45KW65KW100KW
Encoder TypeResolver Sine Cosine wave output
Encoder accuracy detectionYes
System temperature detectionYes
Synchronizatio of 0 points in precision0.01⁰~0.3⁰
Synchronizatio of 0 points time≦60s
Motor potential fault detectionYes
System software1 set
Operating systemWin10 Single monitor
Box size (L*W*H mm)1600x600x600
Motor control1 set(customization)